What's the Difference Between the Different Types of Tesab Crushers & Screeners?
...And what are they best suited for?
In the world of quarrying, recycling, and aggregate production, having the right crushing and screening equipment is critical to achieving efficiency, productivity, and profitability. Among the leading names in this space, Tesab Engineering stands out for its robust, high-performance machines. Through its partnership with Banner Equipment, customers across the UK can now access a full range of Tesab crushers and Tesab screeners available new, backed by expert support and service.
This blog explores the different types of Tesab crushers and screeners available through Banner Equipment, helping you understand how each machine fits into a modern material processing operation.

Understanding the Tesab Range
Tesab has built its reputation on delivering durable, reliable, and high-output equipment for industries including mining, quarrying, construction, and recycling. Their product lineup is designed to cover every stage of material processing—from initial size reduction to final screening and grading.
At Banner Equipment, customers can access the complete Tesab range, including jaw crushers, impact crushers, cone crushers, and a variety of mobile screeners and scalpers.
Tesab Crushers: Powering Material Reduction
Crushers are the backbone of any aggregate operation. Tesab offers three main types of crushers, each designed for specific stages of the crushing process.
Jaw Crushers – Primary Crushing Specialists
Jaw crushers are typically the first step in the crushing process. They are designed to handle large, raw materials and reduce them into smaller, manageable sizes.
Tesab jaw crushers, such as the 700i and 800i, are known for their heavy-duty construction and high throughput. For example, the 800i model can deliver over 400 tonnes per hour, making it ideal for demanding quarry applications.
These machines feature advanced pre-screening systems that remove fines before crushing, reducing wear and improving efficiency. Their tracked design also ensures mobility, allowing operators to move equipment easily around site.
Best suited for:
- Hard rock and primary quarrying
- Large feed material
- High-capacity operations
Impact Crushers – Versatility and Shape
Impact crushers are incredibly versatile machines that can be used in primary, secondary, or even tertiary roles. They work by using high-speed impact forces to break down material, producing a well-shaped end product.
Tesab impact crushers are particularly valued for their ability to produce high-quality, cubical aggregates—essential for concrete and asphalt production. Models like the 623T and 1012TS offer excellent flexibility and can be integrated into larger crushing systems.
Many models also include recirculation and pre-screening options, allowing operators to control product size more precisely and improve overall efficiency.
Best suited for:
- Recycling applications (concrete, asphalt)
- Producing high-quality aggregate shape
- Flexible, multi-stage crushing setups
Cone Crushers – Precision and Final Product Control
Cone crushers are typically used in the later stages of crushing (secondary or tertiary). Their main advantage lies in their ability to produce consistent, well-graded, and cubical aggregates.
Tesab’s cone crushers are designed to complement jaw and impact crushers, creating a complete crushing circuit. They allow operators to fine-tune output sizes and achieve specific material specifications required for commercial sale.
Best suited for:
- Secondary and tertiary crushing
- Producing consistent, high-quality aggregates
- Applications requiring precise material gradation
Tesab Screeners: Precision Material Separation
Once material has been crushed, screening becomes the next critical step. Tesab screeners are designed to separate material into different sizes efficiently, ensuring the final product meets customer specifications.
Tesab offers a range of mobile screeners, including two-deck and three-deck options.
Two-Deck Screeners – Simplicity and Efficiency
Models like the TS2430 and TS2600 are ideal for operations that require separation into two distinct sizes. These machines are compact, efficient, and easy to operate.
Their high-energy screenboxes ensure effective material separation, even in challenging conditions.
Best suited for:
- Smaller operations or limited space
- Simple grading requirements
- Standalone or integrated setups
Three-Deck Screeners – Maximum Output Flexibility
For more complex operations, Tesab’s three-deck screeners (such as the TS3430 and TS3600) provide the ability to produce multiple material sizes in a single pass.
These machines are ideal for high-volume operations where efficiency and throughput are critical. Their larger screening area allows for greater capacity and improved productivity.
Best suited for:
- High-capacity production
- Multi-product output
- Large-scale quarrying operations
Scalpers and Reclaimers: The First Line of Defence
Although not always classified alongside traditional screeners, scalpers play a vital role in the material processing chain. Tesab scalpers are designed to remove fines and unwanted material before it reaches the crusher.
By pre-screening material, scalpers reduce wear on crushers and improve overall plant efficiency. Models like the TS1230, TS1340, and TS1550 are built for durability and high throughput, making them ideal for tough jobsite conditions.
Best suited for:
- Pre-screening and material cleaning
- Reducing crusher wear
- Improving overall plant efficiency
Why Buy Tesab Equipment from Banner Equipment?
The partnership between Tesab and Banner Equipment ensures customers receive not only high-quality machinery but also exceptional local support.
Banner Equipment is an experienced UK-based Tesab dealer with decades of expertise in crushing, screening, and plant hire. Their offering includes:
- New machine sales
- Hire and hire-to-buy options
- Spare parts availability
- Dedicated service and maintenance support
This combination of premium equipment and reliable aftercare makes Banner Equipment a trusted partner for operators looking to invest in new Tesab machines.
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Tesab’s range of crushers and screeners provides a complete solution for material processing, from primary crushing to final product grading. Whether you need the raw power of a jaw crusher, the versatility of an impact crusher, the precision of a cone crusher, or the efficiency of advanced screening equipment, Tesab delivers performance you can rely on.
Available new through Banner Equipment, these machines are backed by expert advice, local support, and a commitment to keeping your operation running smoothly.
For businesses in quarrying, recycling, or construction, investing in Tesab equipment is not just about machinery—it’s about building a more efficient, productive, and profitable operation.
For more information on Tesab machines please contact our team at 01325 377593 | email: [email protected]
