What Types of Tesab Crushers Are Available?

Tesab’s crusher range can broadly be divided into three main categories:

• Jaw crushers
• Impact crushers
• Cone crushers

Each type performs a different role within a crushing circuit.

Jaw crushers are generally associated with primary crushing, taking large pieces of rock or other material and reducing them to a more manageable size.

Impact crushers use impact forces to break material down and are particularly useful where a high-quality, cubical-shaped product is required.

Cone crushers are commonly used for secondary and tertiary crushing, helping operators achieve consistent product sizing and gradation.

Understanding these differences is the first step towards selecting the right Tesab crusher for your operation.

Tesab Jaw Crushers

Jaw crushers are often the first stage in a traditional crushing process.

They are designed to take large feed material and reduce it through compression between a fixed jaw and a moving jaw. This makes them particularly useful for hard and abrasive materials where substantial size reduction is required.

Tesab’s tracked jaw crushers are designed for demanding applications and can be moved around site as required.

Tesab 800i Jaw Crusher

Moving further up the capacity range is the Tesab 800i.

The 800i is designed for high-capacity crushing and can deliver more than 400 tonnes per hour, making it particularly suited to demanding quarry applications.

The machine’s heavy-duty construction and tracked configuration allow it to work in demanding environments while retaining the mobility associated with a tracked crusher.

What is the Tesab 800i best used for?

The 800i is particularly suited to:

• Large quarries
• Hard-rock applications
• High-volume primary crushing
• Large construction projects
• Aggregate production
• Applications where high throughput is essential

If your operation regularly processes large quantities of hard material, a high-capacity jaw crusher such as the 800i can provide the primary crushing capability required.

Tesab Impact Crushers

Impact crushers work differently from jaw crushers.

Rather than relying primarily on compression, an impact crusher uses a high-speed rotor and impact forces to break material apart.

One of the major benefits of impact crushing is the ability to produce a well-shaped, cubical aggregate.

This can be particularly important when producing materials for applications such as asphalt and concrete, where aggregate shape and grading can influence the performance of the finished product.

Tesab offers a range of impact crushers, from compact machines designed for smaller applications through to high-production models for demanding operations. The current Banner Equipment range includes models such as the 623T, 623CT, 824T, 824TR, 1012TS, 1125T, 1125TR and 1412T.

Tesab 623T Impact Crusher

The Tesab 623T is a compact tracked impact crusher designed primarily for secondary and tertiary crushing.

It can produce up to around 120 tonnes per hour and is designed to achieve a high reduction ratio and good cubical product shape.

Its compact dimensions make it particularly useful where manoeuvrability and transportability are important.

What is the Tesab 623T best used for?

The 623T can be suitable for:

• Secondary crushing
• Tertiary crushing
• Recycling
• Construction and demolition materials
• Aggregate production
• Smaller crushing operations
• Applications where space is restricted

For contractors looking for a compact impact crusher capable of producing a high-quality product, the 623T is an option worth investigating.

Tesab 623CT Impact Crusher

The 623CT builds on the concept of the 623 range while offering increased production capability.

According to Banner Equipment, the 623CT can produce up to 150+ tonnes per hour and uses a heavy-duty impact crusher with a 1,100mm diameter rotor. It is designed for both secondary and tertiary applications.

Like the 623T, product shape is one of its key characteristics.

What is the Tesab 623CT best used for?

The 623CT is particularly well suited to:

• Recycled concrete
• Asphalt recycling
• Secondary aggregate crushing
• Tertiary crushing
• Construction and demolition applications
• Producing cubical aggregate

It can also operate as a standalone crusher or be integrated into a larger crushing and screening circuit.

Tesab 824T and 824TR

The 824T provides a larger impact crushing solution, while the 824TR adds recirculation capability.

A recirculating impact crusher combines crushing and screening in a single tracked machine. Material that does not meet the required specification can be returned to the crusher for further processing.

This type of setup can be particularly useful for contractors who want greater control over the finished product without necessarily building a large fixed crushing circuit.

The 824T and 824TR are therefore worth considering for operations where flexibility and product control are important.

Tesab 1012TS Impact Crusher

The Tesab 1012TS is a larger impact crusher designed for higher-production applications.

The 1012TS is suited to operations where substantial quantities of material need to be processed while still maintaining the benefits of impact crushing, including good product shape and high reduction ratios. Banner Equipment lists the 1012TS among its current Tesab impact crusher range.

What is the 1012TS best used for?

Typical applications can include:

• Large-scale aggregate production
• Quarrying
• Recycling
• Construction and demolition
• Asphalt-related applications
• Secondary and tertiary crushing

It is a good example of how the Tesab impact range spans from compact contractor-focused machines to higher-production crushing equipment.

Tesab 1125T High Production Impact Crusher

For operators looking for high-output impact crushing, the Tesab 1125T is a standout model.

The 1125T is designed around a large 1125mm-wide impactor and combines high production capability with a tracked configuration.

The machine is designed with accessibility and maintenance in mind, while features such as advanced clutch technology are intended to support efficient operation.

What is the 1125T best used for?

The 1125T is suited to demanding applications including:

• High-volume aggregate production
• Quarrying
• Construction and demolition recycling
• Secondary crushing
• Primary crushing
• Large-scale material processing

For businesses processing substantial volumes of material, the 1125T provides a high-production impact crushing option.

Tesab 1125TR Recirculating Impact Crusher

The 1125TR takes the high-production capabilities of the 1125T and adds integrated screening and recirculation.

This makes it particularly interesting for operators looking to produce a controlled finished product from a single mobile crushing and screening solution.

The machine incorporates a 1,050mm diameter by 1,125mm wide impactor alongside an integrated screenbox and recirculation conveyor.

What is the 1125TR best used for?

The 1125TR can be particularly useful for:

• High-volume aggregate production
• Recycling
• Secondary and tertiary crushing
• Applications requiring controlled product sizing
• Contractors wanting an integrated crushing and screening solution

By returning oversized material to the crusher, the recirculating system can help produce a more consistent finished product.

Tesab 1412T Impact Crusher

At the larger end of the Tesab impact crusher range is the 1412T.

This machine is designed for high-output crushing applications where production requirements are substantial.

Banner Equipment lists the 1412T alongside the 1012TS and 1125T within its range of larger Tesab impact crushers.

For major aggregate production and demanding material-processing applications, a high-capacity machine such as the 1412T can provide the throughput required.

Tesab Cone Crushers

Cone crushers are typically used later in the crushing process.

Where a jaw crusher might be used to reduce large rock during primary crushing, a cone crusher can take the material produced by that first stage and reduce it further.

Cone crushers are particularly useful when operators need to achieve controlled sizing and consistent aggregate gradation.

Tesab’s cone crusher range provides options for secondary and tertiary applications and can form part of a larger crushing circuit alongside jaw crushers, impact crushers and screeners.

What are Tesab cone crushers best used for?

Cone crushers are particularly suited to:

• Secondary crushing
• Tertiary crushing
• Aggregate production
• Producing consistent material sizes
• Final-stage crushing
• Applications requiring controlled product gradation

They can be especially effective when combined with screening equipment to create a complete processing system.

Which Tesab Crusher Is Right for Your Application?

There is no single crusher that is right for every application.

The best choice depends on several factors, including:

Material: What are you crushing? Hard rock, concrete, asphalt, demolition waste or another material?

Feed size: What is the maximum size of material entering the crusher?

Required output: What size and specification does your finished product need to meet?

Production rate: How many tonnes per hour do you need to process?

Mobility: Will the machine remain in one location or move between sites?

Crushing stage: Do you need primary, secondary or tertiary crushing?

Product shape: Is producing cubical aggregate particularly important?

These considerations should be assessed together rather than looking at production capacity alone.

Building a Complete Tesab Crushing Circuit

One of the major benefits of having access to different types of crushing equipment is the ability to build a complete processing circuit.

For example, a Tesab jaw crusher can perform the initial primary reduction before material is transferred to an impact or cone crusher for further processing.

A Tesab screener can then separate the crushed material into different sizes, while scalpers can be used earlier in the process to remove unwanted fines.

The exact configuration will depend on the material, required output and production targets.

Why Choose Tesab Crushers from Banner Equipment?

Banner Equipment is a Tesab dealer serving customers across England and Wales, offering access to Tesab’s range of crushers, screeners and scalpers alongside sales, service and support.

The range covers applications from compact secondary crushing through to high-volume primary quarrying.

Whether you need a Tesab jaw crusher for hard-rock primary crushing, an impact crusher for producing high-quality cubical aggregate, or a cone crusher for secondary and tertiary processing, the range provides options for different stages of material reduction.

Find Your Tesab Crusher

Choosing the right crusher starts with understanding your material, production requirements and desired end product.

From the compact Tesab 623T and 623CT through to high-production models such as the 700i, 800i, 1125T and 1125TR, Tesab offers crushing equipment designed for a wide variety of applications.

If you’re considering investing in a new crusher, the Banner Equipment team can help you explore the Tesab range and identify the machine configuration that fits your operation.

Looking for a new Tesab crusher? Contact Banner Equipment on at [email protected] or call 01325 377593 to discuss your requirements and find out more about the latest Tesab crushing equipment available in the UK.